|
At the Dairy
Our cheeses are made using time-honored
farmstead techniques, combined with modern
innovations in the craft of making cheese.
Our Grade-A dairy
building contains the milking parlor,
milk storage room, cheese making room, and
two cheese aging rooms. A steady supply of
clean, sweet and wholesome milk is assured
by our use of diverse pasture grasses, high
quality alfalfa and grain, and our healthy
herd of goats. Twice daily, does are led to
the milking parlor, where eight at a time
are mechanically milked. Each milking
session requires about two hours.
Feeding grain prior to milking.
The milk is drawn by vacuum into cans and
immediately filtered into a cooling tank
where the temperature is quickly reduced to
a constant 37 degrees F. Rapid chilling,
temperature control, and carefully
maintaining clean conditions and equipment
allow us to store milk at peak freshness.
Every three days Ken pasteurizes the milk
to be used in making all of our fresh
cheeses. He uses a 100 gallon vat
pasteurizer heated to 147 degrees F and held
for 30 minutes to kill bacteria. A
wood-burning stove located outside the dairy
building generates heat for the pasteurizer.
When pasteurization is complete, he cools
the milk and pumps it into a large stainless
steel vat, where it is transformed into
cheese.
Culture and enzymes are added to begin
the separation of curds and whey. On the
second day, at just the right moment (known
only to the cheese maker!--but about 20
hours), Ken and Jenn hand-ladle the cheese
into small French molds, carefully
preserving the delicate curd structure and
thus the cheese’s texture and flavor.
Hand-ladling curds into French molds.
The cheeses are drained for about 24
hours, and the whey is collected in a
holding tank outside the dairy and later
used to fertilize our pastures. On the third
day, Jenn salts all sides of the cheese—both
for flavor and for preservation.
Ken salts each cheese individually.
The following day the cheese will be
ready for packaging. Other mold-ripened
cheeses are made from this same pasteurized
milk, using slightly different methods and a
longer aging period. Throughout all of these
processes, we carefully monitor cleanliness
and temperatures, assuring the consumer the
freshest, highest quality cheese available.
|